BorgWarner Exhaust Heat Recovery Systems (EHRS)

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For hybrid vehicles, its EHRS are widely used to reduce engine warm-up times to improve fuel economy, reduce emissions and provide cabin heating.

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BorgWarner’s exhaust heat recovery systems transfer the heat that would normally go out the exhaust pipe to the vehicle’s coolants and oils to reduce mechanical losses and increase passenger comfort.

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Heat exchanger with corrugated tube technology
Pneumatic bypass valve

The EHRS reduces mechanical losses by using the energy conserved within the exhaust gas. During engine cold starts, a valve controls the exhaust gas flow, routing it through a heat exchanger, where the thermal energy of the gas heats up the vehicle’s subsystem fluids. As a result, the engine warms up faster, reducing emissions and improving fuel efficiency.

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